Three Servo Pillow Packaging

Machine Operation Manual

Foreword

This system has been strictly inspected before leaving the factory.

After purchasing the CNC control system, please check whether the system is damaged due to improper transportation; whether the specifications and model of the product match the machine type ordered; and whether there are any qualification marks, etc. If there are any issues, please contact our company or supplier.

The following points should be noted when installing this system:

● In the event of an abnormal external power supply, the control system may malfunction. To ensure the safe operation of the entire system, it is essential to install a safety circuit outside the control system.

● Before installation, wiring, operation, and maintenance, you must be familiar with the contents of this manual; when using it, you must also understand relevant mechanical, electronic knowledge, and all safety precautions.

● Please mount it on non-combustible materials such as metal and keep it away from flammable substances.

● Wiring work must be carried out by professional electricians.

● Confirm that the power is off before starting work.

● The operating environment temperature should be between 0 and 50°C, and do not use it in areas where condensation or freezing occurs.

☞Please connect the power supply correctly before using the equipment.
Contents

1.Automatic interface------------------------------4

1.1 Operation Monitoring-----------------------5

1.2 Button Description--------------------------6

1.3 Input Box Instructions-----------------------6

2.Manual interface----------------------------------7

2.1 Manual Feeding-----------------------------7

2.2 Manual Paper Feed--------------------------7

2.3 Manual cutter------------------------------8

2.4 Electromagnetic valve-----------------------8

3.Parameter interface-------------------------------9

3.1 Application Parameters-----------------------9

3.2 System parameters--------------------------10

4.IO Monitoring-------------------------------------12

5.Inflate and code-----------------------------------13

6.Formula-------------------------------------------14

7.Cutting reversal-----------------------------------16

1、Automatic interface

After powering on, the system will enter the startup screen. Click the "Enter System" button to proceed to the operation interface. The operation interface of this system has three types of working modes: belt fixed length mode, paper pushing belt fixed length mode, and variable length mode. The operation interface is shown in the figure below:

1.1 Operation Monitoring

☞Belt Constant Length Mode:

☞Paper feed fixed length mode：

☞Variable Length Mode：

1.2 Button Description:

☞ Color Marker Tracking: Click on the "Track" or "Do Not Track" text. When using a colored marker film, it will display as "Tracking" status; when using transparent white film, it will display as "Do Not Track" status. (This must be done while the machine is stopped.)

☞ Clearing Material from the Film: Requires stopping the machine and completing the packaging of materials that have already entered the packaging film by clicking the Clear Material from the Film button to complete the remaining material's packaging action, which then automatically stops the machine.

☞ Alarm Clearing: When a servo alarm occurs in the system, you can directly press the "Alarm Clear" button to clear the alarm from the servo driver and return to normal status. (Some special alarms require power off and restart to recover.)

☞ Start: In the absence of any alarms on the equipment, click the Start button to start the automatic operation of the equipment.

☞ Stop: While the equipment is running automatically, click the Stop button to stop its operation.

☞ Alarm Scroll Bar: Displays the current fault status information. If there is an error message, the machine cannot be used.

☞ Independent Film Movement: Press this button to pull the film forward with the film shaft;

☞ Cutter Reset: Press this button for the machine to perform a reset action,where the cutter shaft rotates independently to find the origin of the cutter, and after the sensor lights up, it returns to the open position;

1.3 Input Box Description:

☞set bag length: Set the length of the packaging; Unit: mm

☞material length: the length of the product; Unit: mm

☞material location: material in the bags of relative position, increase the relative bag, decrease in the future. Unit: mm

Color Mark Position: In the color mark tracking mode, when the cross-sealing cutter cuts through the packaging bag (with pattern).

When the required incision position is different, adjust this parameter to move the transverse sealing blade relative to the packaging film forward and backward, so that the transverse sealing blade cuts at the appropriate position on the packaging film. Unit: mm.

☞ Operating speed: The speed at which the equipment operates automatically. Unit: Packages per minute.

☞ "stop the hot knife" : when there is hot film cutter stop position, adjust the material back stop or stop the forward distance (mm), positive stop forward (to expect membrane to walk again), negative next stop, set range: material length - bag length "set point" material length;

☞ cumulative production: equipment to run automatically, automatic cumulative number of products; Press the "Reset" button to reset the current count value to zero. It can be combined with the "output alarm" function of the product to achieve the shutdown of the equipment when the set count value is reached.

2、Manual Operation Interface

The manual operation interface is mainly used for equipment installation and debugging, as well as manually controlling the device. The manual operation screen is shown in the figure below:

2.1 Manual cutter：

☞"Manual Forward Rotation": Pressing this button will cause the cutter shaft to rotate forward. Press it to run and release it to stop.

☞ "Manual Twist: press this button will back cutter shaft rotation, press run, loosen the stop;

☞ "Speed" : set the speed of the cutter shaft manually run, unit: pulse;

☞ "Single Action": press this button will forward feed cutter axis, loosen, maintains after stop need to click again;

☞ "Open" : click this button to open/close switch cutter shaft use;

2.2 Manual film pulling:

☞ "Manual Forward": Pressing this button will advance the film on the pull-film shaft, press to run, release to stop;

☞ "Manual Reverse": Pressing this button will retract the film on the pull-film shaft, press to run, release to stop;

☞ "Speed": Set the manual running speed of the pull-film shaft, unit: pulse;

☞ "Single Action": Pressing this button will feed forward the material on the feeding shaft, hold down after releasing to maintain, and need to click again to stop;

☞ "On": Click this button to switch the feeding shaft between On/Off usage;

2.3 Manual Feeding:

☞ "Manual Forward": Pressing this button will feed the material forward, press to run, release to stop;

☞ "Speed": Set the speed of manual operation for the feeding shaft, unit: pulse;

☞ "Single Operation": Pressing this button will feed the material forward, and it will remain in place after releasing, stopping requires a further click;

☞ "Enable": Click this button to switch the feeding shaft on/off for use;

2.4 Other:

☞ "Blade Closure": Press this button to stop the blade shaft immediately after it rotates to the origin switch sensor is lit;

☞ "Blade Speed Adjustment": Adjusts the speed of the blade when closing and cutting film. By adding or subtracting, adjust this parameter so that the linear speed of the blade when cutting the packaging film matches the linear speed of the running packaging film, thereby avoiding blockage or tearing of the film during blade closure.

☞ "Debug Mode Off": Click this button to switch between debug on/off mode. Once the debug mode is enabled, no sensing is required;

2.4 Electromagnetic valve:

There are four buttons in this column;

☞ "Vertical Sealing Y10": Click the corresponding button to manually turn on or off the output of the vertical sealing roller Y10;

☞ "Inflation Y13": Click the corresponding button to manually turn on or off the output of inflation Y13;

☞ "Marking Y7": Click the corresponding button to manually turn on or off the marking function Y7 output;

☞ "Spraying Alcohol Y15": Click the corresponding button to manually turn on or off the spraying alcohol function Y15 output;

3、Parameter interface：

3.1 Application Parameters

☞ "Package area length" : The distance from the blade edge to the feed optical fiber sensor when the knife is closed;

☞ "in printing.if lost sign alarm number" : when color code missing more than the number set, automatic alarm equipment downtime;

☞ "longitudinal sealing release time" : start after the operation, in the absence of material membrane shaft stop long opened the longitudinal sealing heating blocks of time, to avoid the problem of membrane was burnt;

☞ "longitudinal closed time" : start running, membrane shaft to finish time, etc in the longitudinal closed after operation, avoid membrane is not sealed good questions;

☞ "points spacing material" : early stop feeding belt and separate the continuous uninterrupted material automatic;

☞ "moving speed" : the speed of the equipment according to the button at runtime. Unit: Packages per minute. After the packaging machine to stop automatically running;

☞ "point in dynamic sealing opening and closing" : closed/open choice in inching operation when the debugging is open in the electric heating,magnetic valve closing/opening action.

☞Emergency Stop Alarm: Normally Open/Normally Closed, convenient for the corresponding emergency stop button contacts to be installed;

☞Cutter Servo Alarm: Normally Open/Normally Closed, convenient for the alarm output signal corresponding to cutter servo parameter settings;

☞Paper Feed Servo Alarm: Normally Open/Normally Closed, convenient for the alarm output signal corresponding to paper feed servo parameter settings;

☞Feeding Servo Alarm: Normally Open/Normally Closed, convenient for the alarm output signal corresponding to feeding servo parameter settings;

☞Cutter Servo Alarm: Normally Open/Normally Closed, convenient for the alarm output signal corresponding to servo parameter settings;

☞Cutter Signal Alarm: Off/On, when turned on, if there is no proximity switch signal feedback to the system during cutter operation, it triggers the corresponding alarm;

☞Feeder Belt: Jogging with/without linkage, choose whether to enable the feeder shaft during jogging debugging operation;

3.2 System parameters

☞ "Cutter diameter" : The length of the outer diameter of the cutter; Unit: mm

☞ "knife knife number" : installation of blanking knife number, set 1 single pole, double set 2, etc.;

☞ "synchronous area length" : the cutter and the length of the film need to go with the ship's speed; Unit: Degree

☞ "bag length limit" : allows automatic screen set bag maximum length; Unit: mm

☞ "bag length limit" : allows automatic screen set bag minimum length; Unit: mm

☞"number" packaging materials: setting up the number of single bag to packaging materials, Unit: Individuals;

☞"picture password: enter the password system frame;

☞"feeding the perimeter" : feed drive shaft rotation displacement of a circle; Unit: mm;

☞"go paper perimeter" : pull film roller shaft rotation displacement of a circle; Unit: mm;

☞"Speed Upper Limit": The maximum operating speed allowed by the automatic picture setting; Unit: Package/minute;

☞"Speed Lower Limit": The minimum operating speed allowed by the automatic picture setting; Unit: Package/minute;

☞"Variable Length Material Length Lower Limit": Limits the shortest packaging material length in variable length mode. The smaller it is, the more aggressive the cutting when the cutter seat cuts, and the larger it is, the slower the cutting when the cutter seat cuts;

4、IO Monitoring

The IO monitoring screen is shown below:

The IO monitoring interface is used to monitor whether the controller's input and output signals are normal, facilitating wiring and debugging.

5、Inflate and code

The "Marking Function" includes three input boxes:

☞"Position": Set the position where the marking will be printed on the bag; unit: mm;

☞"Time": Set the time for the marking action; unit: seconds;

☞"Paper Feed Position/Knife Position": Click to switch between outputting a signal based on the paper feed shaft's position or based on the knife's position;

☞"Off/On": Click to switch between off and on states. When the button displays "Off," the function is disabled, and when it displays "On," the function is enabled.

The "Inflation Function" includes four input boxes:

☞"Position": Set the corresponding position in the bag or the knife position where an output signal is required; units: mm or C;

☞"Time": Set the time for the inflation action; unit: seconds;

☞"Paper Feed Position/Knife Position": Click to switch between outputting a signal based on the paper feed shaft's position or based on the knife's position;

☞"Off/On": Click to switch between off and on states. When the button displays "Off," the function is disabled, and when it displays "On," the function is enabled;

☞"Inflation Interval": Set the number of packages per interval for the action. If set to 1, there is an output signal after each package is cut, and if set to 2, there is an output signal only after two packages are cut.

The "Spraying Alcohol Function" includes four input boxes (same as the Inflation Function).

6、Formula

The interface is as follows:

☜ Recipe Description:

The content included in a single recipe: 1 Product Name, 2 Bag Length, 3 Material Length, 4 Front Spacing, 5 Color Mark Position, 6, Color Mark Tracking, 7, Shortest Material Length, 8, Front Spacing Length, 9, Rear Spacing Length, 10, Knife Speed Correction, 11, Running Speed, 12, Current Mode; a total of 12 parameters are saved;

6.1 Formula Saving

1. Select the formula group number (group numbers are selected freely);

2. After setting the parameters, press the "Save Formula" button to save the parameters in the formula;

6.2 Download formula

1, the selected precancerous configured a recipe group; Checked 2, parameters, press the "download" formula button, save the values of the parameters in the formula can be transmitted to the system, the system will run at the current value;

7、Cutting reversal

☞ "Cutting Reversal Function": Enable/Disable - Click to toggle the cutting reversal function on or off (default is enabled).

☞ "Current Position of Cutter": Displays the current position of the cutter; unit: C.

☞ "Current Torque": Displays the torque feedback from the cutter shaft; unit: %.

☞ "Maximum Running Torque": Displays the maximum torque fed back from the cutter shaft; unit: %.

☞ "Set Reverse Torque": Displays the torque at which the cutter shaft reaches the reverse threshold; unit: %.

☞ "Auto Start After Reversal": Disable/Enable - Select whether to disable or enable the auto-start feature after the cutter's material cutting reverses.

☞ "Reverse feed speed": The film feeding speed when the cutter reverses and the film reel needs to travel several more packages of material; unit: package/minute;